All was well until gasoline was reformulated to have ethanol. In the past, cars used to have a neoprene runner fuel line which lasted for quite long. Well, now that most gasoline has about 10% ethanol, the chances of fuel line leaking have increased. You will, therefore, need to buy a fuel line for your vehicle from time to time. Now, what are the best fuel line materials?
A fuel line’s main purpose is the bring fuel from a storage tank to a car or from one point to another in the fuel system. Fuel lines are found in different materials. You can find fuel lines made of metal, reinforced rubber, or stainless steel. The main reason for leaking fuel lines in metal is corrosion, thus needing replacement after a while. This guide will advise on the best fuel line materials with their pros and cons. We shall also inform you on how to ensure you get the best fuel lines.
Comparison Table of Top 5 Fuel Line Materials
The Best Fuel Line Materials
1. Allstar ALL40185 Fuel Line
Allstar ALL40185 is among the best fuel line material, especially for forming curves and bends during installation. It is made with 3003-grade aluminum. This fuel line is quite easy to bend even by hand. This coiled seamless aluminum tubing has an external diameter of ½ inch and an internal diameter of 0.425 inches.
The pressure rating of the Allstar ALL40185 fuel line is 3000+ PSI, but it is dependent on the fittings you have used. This fuel line has a wall thickness of 0.035 inches. It comes as a roll of 25 feet. This is an ideal length for vehicles that need an extra-large diameter to eliminate fuel starvation and flow more fuel.
2. A-Team Performance Fuel Line Tube
A-Team Performance is a perfect fuel line for vehicles with engines that need a large tube diameter. Its 3/8 inch diameter helps in better flow and intake of fuel. This ensures that the car engine is able to process the fuel at the best possible state. The fuel line comes as a roll of 25 feet long enough for a wide range of applications.
A-Team Performance fuel line is made with high quality 3003-grade aluminum. It has a wall thickness of 0.035 inches. The fuel lines enable you to make sharp bends without kinking. It is easy to work with, and you can even bend it with the palm of your hand. You, however, need to bend it slowly and back and forth for perfect curves.
3. Copper Nickel Fuel/Transmission Line
Copper Nickel has become more popular among mechanics and DIYers for replacing fuel and brake lines. This Copper Nickel transmission line is extremely easy to flare or bend, thus making the installation process quick. You do not require a flaring tube when installing this fuel line since you can fold it with your hands without it creasing. The other good thing about this fuel line is that it does not rust.
This Copper Nickel fuel line is also SAE rated. It has a diameter of 3/8 and comes as a roll of 25 feet. The transmission line features a wall thickness of 0.375 inches. It is an excellent material for gas line replacement due to its resilience. It can also be used to replace transmission cooler lines and brake lines. Some people say that this fuel line can turn green over time. You can, however, avoid this by buzzing them with a clear coat or black paint.
4. Edelbrock 8131 Fuel Line
Edelbrock 8131 chrome is a single feed fuel line constructed with high-quality steel. This fuel line is particularly made for Edelbrock square-bore carburetors. This steel made fuel line is covered with a sophisticated chrome finish. This package comes along with an aluminum fuel filter featuring a 40-micron filter element.
The fuel line is also equipped with a -6 AN male inlet which enables you to connect it to the Edelbrock fuel line kit. This, therefore, enables you to connect the fuel pump to the carburetor. This Edelbrock fuel line does not only look good, but it is simple to install. You can connect the line with an AN-6 or steel braided hose perfectly without having any leaks.
5. Allstar ALL48328 Fuel Line
Allstar ALL48328 is a zinc-plated steel fuel line with a diameter of 3/8 inches. This tuning comes in a roll of 25 feet. This coiled tubing is perfect for making a one-piece custom brake, fuel, and transmission lines without unions. This fuel line does not come along with flare nuts, so you have to buy them separately.
Allstar ALL48328 fuel line is only used for specific vehicles. The tube is double annealed and 304 grade making it easy for bending and flaring. It is covered with a zinc coat, thus preventing it from rusting and corrosion. The line bends quite easily when using a quality bender. The best part is that this fuel line gives you clean bends without kinking.
6. Dorman 800-072 Tubing
Dorman – OE Solutions is a well-known company for producing exclusive re-engineers failure prone original parts and replacement parts to give professionals and car owners’ greater freedom to fix their trucks and vehicles. Their Dorman 800-072 tubing is a high quality yet cost-effective fuel line ideal for different applications. This nylon tubing has an outside diameter of 3/8 inches and comes in a roll of 25 inches.
Dorman 800-072 tubing will safely replace your original fuel line in case you start experiencing fuel leaks. The fuel line is made with high quality and durable fuel-grade nylon for withstanding tough under-car and under hood conditions. The tubing is available in different sizes, thus enabling you to fix only the failed part rather than the complete assembly. For this tubing to work perfectly, ensure that you have secure and tight connections to avoid leaking.
7. NBR Hose Fuel Line
NBR hose is a high-quality fuel line of 0.71 inches outside diameter and 0.47 inches internal diameter. It is made of nitrile butadiene rubber. This fuel line is ideal for transferring petroleum products in small engines. To make it work successfully, make sure you have the right clamps and hose barbs.
This NBR Hose handles temperatures ranging from -40 to +257 degrees. It supports a burst pressure of 4Mpa and working pressure of 2Mpa. To work with this fuel line, you need to have the right bending tools. It can be a little stiff for some people, but it is easy to work with when using the right mechanical tools.
This NBR fuel line is designed for conveying, bio-diesel, E-85, gasoline, and diesel fuels for busses, trucks, and cars among others. The tubing is ethanol tolerance, cold-resistant, and oil resistant. The fuel line, however, is not compliant with CFR -40 or ABYC H-24 regulations and thus not ideal for boat applications.
8. Inline NFR0003 Replacement Kit
NFR0003 is a fuel line replacement kit designed by Inline manufacturers. It is compatible with 3500 8.0L/ 6.0L, 5.3L/ 4.8L, 200-2003 HD 2wd and 4wd 2500, 1500 and 1500 HD and 1999-20003 Chevy Silverado and GMC Sierra Truck. It is a great nylon replacement kit for vapor fuel, fuel return line, and main fuel line. It can be used to replace all fuel lines in your truck.
This inline replacement kit comes with pieces you need for disconnecting old metal lines and connect new lines. The line is easy to work with, and the installation process takes approximately one hour. You are recommended to use a fuel disconnect to do the job fast without damaging the end connectors. Inline Nylon fuel repair kit is made to substitute your original factory steel line which has rusted or leaking and connects the fuel pump to the engine lines.
The inline Nylon fuel line is made for simple and quick installation. It does not require you to remove the original hard fuel line or the gas tank if you don’t want to. This kit, however, is not fit for Flex Fuel (E85) or 4.3L trucks. This fuel line material is rated at a 200°F and 900 PSI. These tubes do neither crack nor rust. They are resistant to mud, dirt, and salt.
9. PRO 1 Fuel Line
PRO 1 is a high-quality fuel line hose made in the USA. It comes as a roll of 25 feet and has an internal diameter of ¼. This black rubber fuel line is quite flexible and ideal to be used for tractors, trucks, cars as well as small engines. It is designed with Nitrile Tube Construction featuring two Spiral Polyesters for reinforcement and a Nitrile blend or PVC cover.
PRO 1 Fuel is well designed to convey both diesel fuel and gasoline E85 ethanol. The tube is temperature resistant. It supports a temperature ranging from -40°F to +212°F. This PRO 1 tubing is not ideal for fuel injection. It has a maximum working pressure of 50 PSI.
10. Cococart 9.85-Foot ID Hose
Cococart fuel line is made by a professional outdoor power supply brand known as CocoMocart. Equipment from this company is of high quality and has passed the test of time. This is not any different for their Cococart fuel lines. It is one of the best fuel lines for ethanol. These fuel lines are ideal for vacuum smog control, vapor emission lines, and petroleum products fuel lines. This fuel line has an internal diameter of ¼ inch and an outside diameter of 1/3 inches.
Cococart fuel lines are ethanol tolerance and cold and oil resistant. The line is extra-long since it comes as a roll of 9.8 feet. You can, therefore, cut it to your desired sizes to fit your applications. Cococart is a perfect fuel line for conveying bio-diesel, E-85, diesel, and gasoline fuels in dirt bikes, snowblowers, tractors, mowers, and other small engines.
Cococart, fuel line kit, includes ¼ inches ID, 9.8-foot fuel line, and twenty 2/5 inches ID hose clamps. The high precision spring clamps are made with carbon steel and plated with zinc. The hose clamps are used to seal and fasten interfaces for silicone hoses, automotive fuel lines, water pipes, and air hoses among others. This Cococart hose is made with high-quality rubber. It has a rating of 60 PSI at 175°F.
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Best Fuel Material Buying Guide
With several brands of fuel lines in the market, you need to know the things to look at when looking for the best fuel lines. Below is a guide on the major things you should look at to the best fuel line for your needs.
Type of Fuel
The major thing you should consider before purchasing a fuel line is its purpose and where you will be using it. This is what will guide you on the right fuel line to fulfill your need. If you will be using the fuel line to convey diesel, it is then crucial to a line marked ‘Diesel’. If you need tubing to transmit high ethanol fuel, then ensure that the fuel line can withstand alcohol blended fuels.
One of the things you need to consider when buying a fuel line of its PSI rating. Different fuel lines have different PSI ratings. The rating should depend on where you are installing the fuel line. While looking at the line’s PSI, consider both the working PSI and bursting PSI of the fuel line. Fuel-injected engines have a higher fuel pressure than carburetors.
Some applications need you to have a flexible fuel line while others don’t. The flexibility of a fuel line mainly depends on the materials used to make it. For instance, most fuel lines made of nylons are so flexible that they can even bend by hand. Some people prefer steel fuel lines. For this, you need to have high-quality Flaring tools to help you with the job. Check for the flexibility of the tube first and see if it is what you desire.
Inside and Outside Diameter
The outside and inside diameters are crucial features to check in a fuel line. Needs differ from one application to another, and thus the sizes are distinctive. Most fuel lines indicate their inside and outside diameters. If they fail to state, the diameter given is mainly for the outside. Ensure you check if the diameter will fit where you want to use the line.
Length of the Line
Tubes come in different lengths. You should check where you want to use the tool to know the length you expect of the fuel lines. Some people will prefer exact lengths to avoid cutting. Some will prefer to buy a long fuel line and cut to their desired fitting.
We all want to buy high-quality products that will last for long. The best fuel lines to buy should be made with high-quality materials. The best fuel lime materials should be rust resistance, cold resistance, and ethanol tolerance. You will, therefore, be sure that the fuel line will not contaminate your fuel and they will last for long.
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Frequently Asked Questions (FAQs)
Q. What Material Is Used For Fuel Lines?
Fuel lines are made of different materials which have both pros and cons. Most fuel lines are made of reinforced rubber. This material is preferred for fuel lines since they prevent kinking and splitting. Ensure that you buy a fuel line material that can contain both fuel vapor and liquid fuel. Other materials of fuel lines are stainless steel, plastic, steel coated with zinc, and nylon among others. It is important to go through different reviews and learn how a specific fuel line worked for other previous users before the purchase.
Q. What Is The Best Material For Fuel Lines?
The best fuel line material depends on your needs. However, the best material for fuel lines is polytetrafluoroethylene or PTFE. PTFE fuel line is made of plastic material specifically known as Teflon. This fuel line material is impervious is resistant from the degenerative fuel effects which could form vapor barriers. However, just like any other thing, it has its cons. It is inelastic and thus vulnerable to kinking. Thus could, however, be prevented when you use a good bending tool when forming bends and curves.
Q. Can I Replace Metal Fuel Lines With Rubber?
If your metal fuel lines have rusted and started leaking, then you need to replace them to avoid more damage. Yes, it is okay to replace metal fuel lines with rubber made fuel lines. Some people prefer to replace just the rusted part, but it is more advisable to replace the whole fuel line. Fuel line rubber materials are reinforced, and they can take high pressure from modern injection systems. Rubber fuel lines are also quite durable, and they will serve you for a long time.
Q. Can Fuel Line Be Submerged In Fuel?
It will depend on the type of fuel line you want to submerge in fuel. There are submersible and non-submersible fuel lines. Submersible fuel lines can survive even when submerged in fuel. Non-submersible fuel lines, on the other hand, are designed to handle fuel only from the inside. Therefore always check if the fuel line you are buying is submersible on non-submersible depending on how and where you want to use it.
Q. Can Vinyl Tubing Be Used For Fuel Line?
Vinyl Tubing is not the best fuel line material unless it is made for that purpose. Plain vinyl tubing should not be used for conveying gasoline, ethanol, or other hydrocarbons. This tubing turns yellow after some time. Vinyl Tubing gets hard after transmitting fuel, thus brittle quickly. Again only use a Vinyl Tubing for fuel line specifically made for the purpose.
Q. Can Copper Be Used For Fuel Lines?
Copper is another fuel line material you will get in the market. It is actually one of the attractive materials for fuel lines. It forms a permanent fuel or oil line and connection. Therefore, yes, you can use copper fuel lines. It is, however, advisable to use new copper fuel lines rather than old tubing since they are easy to install. If you are using old copper tubing, you can soften it through heating to make it easy for bending. Some copper fuel lines can bend neatly with time and patience, but if not, you need to have the bending tools in your mechanic toolbox.
Q. Can You Replace Steel Fuel Lines With Nylon?
Yes, you can replace the steel fuel line with nylon fuel lines. Nylon fuel lines are preferred by many due to their cost-effectiveness. They are also quite flexible and easy to install. Some nylon fuel line materials form beautiful bends and curves even without bending tools. These fuel lines are available if you just want a specific section or even when you want to replace the entire fuel line.
Fuel lines play an important role in automotive, and you should be careful when choosing a tube to replace the original fuel line. The guide above has taken you through the best fuel line materials and the features to consider when buying. Everything you need to know about the fuel line should be stamped on it. It is important to confirm the type of fuel tuning the manufacturer recommends from your car owner’s manual before the purchase. Other things to look at are PSI, ID and OD, flexibility and length of the hose, among other things. It is important to know exactly how you will use the fuel line since some are not ideal for ethanol.